Electronics Kitting for the Communications Industry

At the heart of the modern communications industry lies the critical role of electronics kitting services. Among the diverse industries we serve, the communications industry demands precision, reliability, and speed. Electronics kitting for the communications industry ensures components operate effectively across various frequencies and meet strict durability standards.

Running a design firm or working as a freelancer means you’ll commonly find yourself in a position of overseeing prototype production for clients. In these situations, consigning and kitting components is an important function. With high markups on components at some assembly houses, the bottom line can nosedive quickly. However, avoiding this problem and getting a positive return on your investment can be accomplished.

Our expertly organized kits provide all necessary products and devices, helping to achieve streamlined assembly processes and superior end-product performance.

We Do More Than Talk

The communications industry is rapidly growing, driven by continual advancements in technology and an ever-increasing demand for speed and reliability. To keep pace with these warp speed changes, electronics kitting for the communications industry must offer unparalleled agility and responsiveness.

To begin, when gathering up the parts required for an assembly run and packaging them for shipping to an assembly house, the parts kits should be clearly labeled and separated into different packaging that can be easily identified.

Here are some electronics industry’s best practices that UPE follows:

  • Kit up only the parts required for the production run; not all assemblers will accommodate your inventory for holding and tracking.
  • Account for attrition; 10% to 20% additional parts is typical, depending on the part type.
  • For very costly components, inquire about special attrition requirements for your parts.
  • Each unique part number should be placed in its own packaging and clearly labeled. Gather up those packaged parts into a larger bag and store them together in a box.
  • Do your best to minimize the number of packages sent to the assembler to reduce room for error.

In addition, it is crucial to use proper packing materials and package any of the components you hold and later ship to the assembler correctly. For instance, placement of discrete semiconductors and integrated circuits require antistatic packaging, while other components can be packaged in plastic bags.

Vacuum sealing, desiccant, or moisture-resistant packaging are necessary for some components, to prevent exposure to humidity. To pack and ship most components and finished assemblies (or for long-term storage of any extra components), choose from the list of materials below:

  • ESD-sensitive bags
  • Silica desiccant pouches
  • Anti-Static bubble wrap
  • ESD warning stickers

Furthermore, it is advisable to order the most important parts early, given the continuous supply chain challenges companies have to deal with. The riskiest parts are the ones that have few or no replacements and create the majority of functions in a device, so it’s a good idea to identify these early in the design process and order them. That way, they can be consigned to the assembler upon the creation of your production order.

Another simple way to prevent a delay in assembly is to send tracking numbers for consigned kits to the assembly house. Assemblers will usually refer to a BOM as a checklist for shipped parts, but in case they miss something coming into their facility, they can track when your consigned packages arrive and get parts checked off the BOM without wasting time if they have the tracking numbers in their systems.

We understand the importance of staying ahead of technological trends and continuously enhancing our kitting processes to meet emerging demands. Our ability to react quickly and efficiently to evolving industry needs positions us uniquely to support your growth.

What We Can Do for You

Beyond traditional electronics manufacturing, our comprehensive management approach includes meticulous kitting and assembly services, backed by a dedicated team skilled in identifying and solving challenges. We handle inventory management, outsource rework when required and make certain every kit aligns perfectly with your specifications. Our expertise simplifies your supply chain and accelerates your production capabilities.

For customized electronics manufacturing and dependable kitting solutions, contact us to discover how we can empower your communications technology today.